Cast Iron Inoculation Enhanced by Supplementary Oxy-sulfides Forming Elements

Inoculation is one of the most important metallurgical treatments applied to the molten cast iron immediately prior to casting, to promote solidification without excessive eutectic undercooling, which favors carbides formation usually with undesirable graphite morphologies. The paper focused on the separate addition of an inoculant enhancer alloy [S, O, oxy-sulfides forming elements] with a conventional Ca-FeSi alloy, in the production of gray and ductile cast irons. Carbides formation tendency decreased with improved graphite characteristics as an effect of the [Ca-FeSi + Enhancer] inoculation combination, when compared to other Ca/Ca, Ba/Ca, RE-FeSi alloy treatments. Adding an inoculant enhancer greatly enhances inoculation, lowers inoculant consumption up to 50% or more and avoids the need to use more costly inoculants, such as a rare earth bearing alloy. The Inoculation Specific Factor [ISF] was developed as a means to more realistically measure inoculant treatment efficiency. It compares the ratio between the improved characteristic level and total inoculant consumption for this effect. Addition of any of the commercial inoculants plus the inoculant enhancer offered outstanding inoculation power [increased ISF] even at higher solidification cooling rates, even though the total enhancer addition was at a small fraction of the amount of commercial inoculant used.     

Fusion of indigenous knowledge and gamma spectrometry for soil mapping to support knowledge-based extension in Tanzania

Food shortages often threaten central Tanzania. Sustainable action adapted to local environmental conditions is desperately needed. In the framework of the TransSEC project, two food value chains in the Dodoma region of Tanzania were inspected in order to make propositions for improvement , spanning from soil preparation to product consumption. Therefore, soil mapping approaches were required to obtain rapid and reliable information. This would enable local farmers to participate in the development of upgrading strategies and extensionists to develop recommendations that take local soil conditions into account. In this study, a combination of participatory soil mapping and gamma ray spectrometry-assisted transect mapping was applied to establish local soil maps of two villages in the Dodoma region. Participatory mapping included key informant interviews, group discussions and transect walks. Local farmers indicated reference profiles for local soil types. Their gamma radiation signatures delivered base information for further soil exploration and soil unit delineation in the field. Finally, high resolution satellite images were used to establish the village soil maps. This approach allows capture of the major soil differences within a village territory and reduction of the costs of chemical analyses. Challenges were soil unit separation with gamma ray spectrometry due to erosional redistribution processes at the surface, correct translation of specific terms from local tongues as well as variable individual soil knowledge of local participants. Ultimately, the combination of local soil knowledge with innovative scientific mapping yielded quick results with sufficient spatial resolution for extension work.     

Elimination of irreversible effects during first charging of lithium battery anodes

The irreversible capacity of negative electrode in a lithium-ion cell is a widely described the phenomenon. Irreversible capacity losses are connected with formation of a solid electrolyte interface layer. This layer is growing on the electrode-electrolyte interface during first several charging cycles. The layer is indispensable for proper functioning of a lithium-ion cell. However, during this layer formation, the atoms of lithium are consumed in a range from 18 to 45% of the total amount of lithium atoms presented in cell. Demonstration of possibilities to suppress this phenomenon that occurs on a negative electrode interface is the main aim of this paper.     

Heat transfer and solidification microstructure evolution of continuously cast steel by non-steady physical simulation

The heat transfer and solidification microstructure evolution during continuous casting were experimentally studied in this work. A new approach to physically simulate the steel solidification behavior during continuous casting was developed. Six steel grades with different solidification mode were introduced to elucidate the carbon equivalent dependent mold heat flux, prior austenite grain size and secondary dendrite arm spacing. It is found that the non-steady mold heat fluxes in the experiment against time for all steel grades are comparative to that versus distance in practical continuous casting. Due to the occurrence of L→L+δ→δ+γ→γ transformation with the largest amount of volume contraction in hypo-peritectic steel, it shows the lowest mold heat flux among these six steel grades. It is also demonstrated from the solidification microstructure results that the prior austenite grain size and secondary dendrite arm spacing in the physical simulation are in good agreement with those in continuously cast strand. In addition, the steel with a higher temperature for the onset of δ→γ transformation reveals the larger prior austenite grains resulted from the higher grains growth rate in the post solidification process.     

Plate assembly effect and cross-section distortion of rectangular tube in rotary draw bending

Rotary draw bending is nowadays the most universal approach to produce thin-walled bent tubes. Cross-section distortion is inevitably avoided, and the plate assembly effect is a key influencing factor. To study the relevance, a 3D finite element (FE) simulation model for the rotary draw bending process of rectangular tube is established, and the cross-section distortion characters are investigated combined with experiment and FE simulation. And then, the plate assembly effect is carried out by different test schemes based on FE model. Finally, the effects of geometrical dimensions on the maximum concave distance of outer flange are derived, and the analytical function is validated to be credible and efficient. It is of significance to design process parameters and to control defects in bending process.     

Numerical simulations of the internal flow pattern of a vortex pump compared to the Hamel-Oseen vortex

We did a numerical study of the internal flow field of a vortex pump. Five operating points were considered and validated through a measured characteristic curve. The internal flow pattern of a vortex pump was analyzed and compared to the Hamel-Oseen vortex model. The calculated flow field was assessed with respect to the circumferential velocity, the vorticity and the axial velocity. Whereas the trajectories of the circumferential velocity were largely in line with the Hamel-Oseen vortex model, the opposite was true for vorticity. Only the vorticity at strong part load was in line with the predictions of the Hamel-Oseen vortex model. We therefore compared the circumferential velocity and vorticity for strong part load operation to the analytical predictions of the Hamel-Oseen vortex model. The simulated values were below the analytical values. The study therefore suggests that a vortex similar to the Hamel-Oseen vortex is only present at the strong part load operation.     

Structural design of transom pod for outboard motor in polyethylene boat

In a polyethylene boat, a transom pod is subjected to repeated thrust forces generated by an outboard motor. The structural design of the transom pod for the outboard motor must be considered because it is subjected to cyclic bending moments causing thrust forces of the outboard motor. We designed a transom pod reinforced with aluminum alloy plate inside the transom pod in a polyethylene boat and obtained an optimal thickness of the Al alloy plate to ensure the transom pod durability. We then performed a structural analysis for the transom pod reinforced with Al alloy plate and estimated the fatigue life using modified Goodman diagram. The optimal thickness of Al alloy plate was 7 mm.     

Influence of the Cooling Temperature on the Mechanical Behavior of an Oxidized Self-Healing Ceramic Matrix Composite

Composites made of ceramic for both fibers and matrix are aimed at being used in aerospace applications, which means being submitted to mechanical stresses at high temperatures in oxidizing and corrosive environments for long durations. The oxidation/corrosion resistance of these materials is linked to their ability to self-heal by creating an oxide phase which can restrict the access of the oxygen into the bulk of the material. During thermomechanical cycles, the distribution of O₂ inside the material as well as the distribution and the state of the liquid oxides will undergo some modifications. A specific test has been conceived and performed in order to evidence the influence of the viscosity of this oxide on the mechanical properties of the material. Results have shown that the stiffening which is observed seems to be proportional to the increase in the viscosity of the sealing oxide, in conjunction with the decrease in the temperature.